Electromagnetic flowmeter in the application of common problems encountered

2025-01-21

Common problems encountered in the application of electromagnetic flowmeters and how to deal with them.


Common problems encountered in the application of electromagnetic flowmeters and how to deal with them:

1. Errors caused by non-axisymmetric flow When the flow rate of the electromagnetic flowmeter fluid in the pipe is axisymmetrically distributed, and it is uniform In a magnetic field, the magnitude of the electromotive force generated electrically by the flowmeter has nothing to do with the flow velocity distribution of the fluid, and is proportional to the average flow velocity of the fluid. When the flow velocity distribution is non-axisymmetric, that is, the difference in the geometric position of each flowing particle relative to the electric field, the The size of the induced electromotive force generated by electricity is also different. The closer to the electricity, the greater the induced electromotive force generated by the particle with a high speed. Therefore, it is necessary to ensure that the fluid flow rate is axially symmetrical. If the flow velocity in the pipe is non-axisymmetrically distributed, errors will occur. Therefore, when selecting an electromagnetic flowmeter, it is necessary to ensure the requirements of the straight pipe section as much as possible to reduce the error caused by it.

2. The problem of fluid conductivity. The reduction of fluid conductivity will increase the electrical output impedance, and cause errors due to the load effect caused by the converter input impedance. Therefore, according to the following principles, the fluid in the application of electromagnetic flowmeters is stipulated. the lower limit of conductivity. The electrical output impedance determines the input impedance required by the converter, and the electrical output impedance can be considered to be dominated by the conductivity of the fluid and the electrical size.

3. The influence of deposits on the electrical lining. When measuring fluids with attached sediments, the electrical surface will be contaminated, often causing zero point changes, so care must be taken. It is difficult to quantitatively analyze the relationship between the zero point change and the degree of electrical contamination, but it can be said that the smaller the electrical diameter, the less affected it is. During use, attention should be paid to cleaning the electrical contamination to prevent adhesion. When measuring fluids with sedimentation, in addition to selecting a lining such as glass or polytetrachlorethylene that is difficult to adhere to sedimentation, the flow rate should also be increased. If bubbles are uniformly contained in the fluid, the volumetric flow rate including the bubbles will be measured, and the measured flow value will be unstable, thereby introducing errors.

4. The problem of signal transmission cable length. The shorter the connecting cable between the sensor (i.e. electricity) and the converter, the better. However, some sites are limited by the location of the installation environment, and the distance between the converter and the sensor is relatively long. In this case, the long length of the connecting cable must be considered. The maximum length of the connecting cable between sensor and converter is in turn determined by the distributed capacitance of the cable and the conductivity of the measured fluid. In actual use, when the conductivity of the fluid being measured is within a certain range, the maximum length of the cable between the electricity and the converter is determined. When cable lengths exceed maximum lengths, loading effects caused by cable distributed capacitance become a problem. To prevent this from happening, use a double-core, two-layer shielded cable. The converter provides a low-impedance voltage source so that the inner shield and the core wire get the same voltage to form a shield. Even if there is distributed capacitance between the core wire and the shield, However, if the core wire and the shield are at the same potential, there will be no current passing between them, and there will be no load effect on the cable.

Therefore, the signal cable can be extended to a large length. In addition, special signal transmission cables can be used to extend the long distance between the converter and the sensor. 5. Technical issues of excitation Excitation technology is one of the key technologies for the measurement performance of electromagnetic flowmeters. In practical applications, the excitation methods can be divided into AC sine wave excitation and non-sinusoidal AC excitation.Magnetic and DC excitation methods. AC sine wave excitation, when the AC power supply voltage (sometimes frequency) is unstable, the magnetic field strength will change, so the induced electromotive force generated between the electricity will also change. Therefore, the signal corresponding to the calculated magnetic field strength must be taken out from the sensor as Standard signal. This excitation method can easily cause zero point changes and reduce the measurement accuracy. Non-sinusoidal AC excitation is a square wave or triangular wave excitation method that is lower than the industrial frequency. It can be considered as a method that generates a constant DC and changes periodically. Since this excitation power supply is stable, there is no need to remove changes in magnetic field strength.

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